Metode Matrix Morfology Untuk Perancangan Bangun Alat Perakit Knob Switch Assy Electric Park Brake Module

A Wahyu Cahyo Purnomo; Oktavianus Ardhian Nugroho; Eustachius  Dwi Septiawan

doi:10.33504/manutech.v15i01.269

Authors

A Wahyu Cahyo Purnomo
Oktavianus Ardhian Nugroho
Eustachius Dwi Septiawan

DOI:

https://doi.org/10.33504/manutech.v15i01.269

Keywords:

machine, switch assy

Abstract

Press Machine For Switch Assy EPB module is an SPM (Special Purpose Machine) with a special function to carry out the pressing process of EPB (Electric Park Brake) products, namely an electronically controlled parking brake, where the driver activates the restraining mechanism with a button. So far, the epb product assembly process uses a manual mechanism by pressing the parts of the operator. This process is still not optimal, therefore it requires the development of a new EPB assembly system to improve and achieve maximum production processes. In this paper, an EPB product pressing system has been made using a jig. The jig is designed and manufactured using a photoelectric sensor integrated with the PLC. This study aims to improve the Quality Assurance of each EPB product and increase productivity to be more stable. The previous EPB product assembly process was carried out manually by the operator and there were often errors in the form of installation discrepancies in the process. In this paper, a press has been designed and made with sequential system operation with a ladder language program stored in a PLC. Sequential will run based on limit switches and photoelectric triggers to detect every product that enters the pressing process. The results of this study the quality and efficiency of the EPB assembly process increased where the human error that caused product failure was reduced, besides that the tools made had advantages among idle time in the EPB production process could be minimized.

Downloads

Download data is not yet available.

References

C.-T. Huang, C.-T. Chen, S.-Y. Cheng, B.-R. Chen, and M.-H. J. S. I. J. o. P. C.-M. S. Huang, "Design and testing of a new electric parking brake actuator," vol. 1, no. 2008-01-2555, pp. 1217-1222, 2008

K. Rajasekar, S. Karthikeyan, V. Kumar, H. J. T. i. M. Satish Chandra, and B. Design, "Hydro Pneumatic Parking Brake Actuation System for Motor Grader Application," pp. 569-576, 2021

H. Putra Hartono and J. Dewanto, “PERANCANGAN REM PARKIR ELEKTRIK PADA TOYOTA RUSH.”

L. Wu, H. Wang, D. Pi, E. Wang, and X. Wang, “Hill-Start of Distributed Drive Electric Vehicle Based on Pneumatic Electronic Parking Brake System,” IEEE Access, vol. 8, pp. 64382–64398, 2020, doi: 10.1109/ACCESS.2020.2984679.

C. N. Schalk, D. A. Turner, A. R. Gans-Forrest, M. M. Jobbins, and S. A. Kandel, “Simple, low degree-of-freedom load-lock and in-vacuum sample transfer,” Journal of Vacuum Science & Technology B, vol. 38, no. 5, p. 054201, Sep. 2020, doi: 10.1116/6.0000495.

P. Minetola and M. Galati, “A challenge for enhancing the dimensional accuracy of a low-cost 3D printer by means of self-replicated parts,” Addit Manuf, vol. 22, pp. 256–264, Aug. 2018, doi: 10.1016/j.addma.2018.05.028.

N. Purnama Sari, W. Prastiwinarti, S. Imam, R. Ningtyas, and P. G. Negeri Jakarta Jln A Siwabessy, “PEMBUATAN ALAT CUTTING HAND PRESS PADA KEMASAN MAKANAN RINGAN PRODUK UKM DI KOTA SERANG.”

A. Yusuf Rekimsa, R. Pratama Nugraha, T. Saputra, B. Yuwono, and A. Sulistyowati, “Rancang Bangun Jig Pada Cetakan Rangka Besi Bertulang Circle Pile,” Prosiding Seminar Nasional Teknik Mesin Politeknik Negeri Jakarta, p. 563, 2019, [Online]. Available: http://semnas.mesin.pnj.ac.id

M. G. Ioannides, “Design and implementation of PLC-based monitoring control system for induction motor,” IEEE Transactions on Energy Conversion, vol. 19, no. 3, pp. 469–476, Sep. 2004, doi: 10.1109/TEC.2003.822303.

Y. M. A. D. Setyawan, G. P. Putro, A. B. T. Santosa, and M. J. I. Fajar, "Pemilihan mekanisme pencetak pada mesin pengolah limbah plastik menjadi paving block," pp. 313-318, 2020.

N. Mata Kuliah, D. I. Komunikasi Visual Pengajar, and S. P. Nurannisaa, “MODUL?: BAHAN AJAR UNIVERSITAS TARUMANAGARA A. DKV (Desain Komunikasi Visual),” 2013.

W. E. Eder and W. Ernst Eder, “Case Study in Design Engineering Well-earned retirement View project Case Study in Design Engineering,” 2006. [Online]. Available: https://www.researchgate.net/publication/228370254

S. Buzuku, J. Farfan, K. Harmaa, A. Kraslawski, and T. Kässi, “A case study of complex policy design: The systems engineering approach,” Complexity, vol. 2019, 2019, doi: 10.1155/2019/7643685.

F. F. Muhammad, A. Dwiki, and A. Rego, "RANCANGAN PENGARAH DAN PENEPAT (JIG AND FIXTURE) KURSI RODA PADA MOBIL PENGGUNA KURSI RODA," Politeknik Manufaktur Negeri Bangka Belitung, 2020.