Analisis Numerik Perpindahan Panas Pada Saluran Pendingin Plastik Injeksi Molding Menggunakan Polyhedral Mesh

Numerical Analysis of Heat Transfer in Injection Molding Plastic Cooling Channels Using Polyhedral Mesh

Authors

  • angger bagus prasetiyo Institut Teknologi Nasional Yogyakarta

DOI:

https://doi.org/10.33504/manutech.v11i02.113

Keywords:

CFD, Polyhedral Mesh, Injection Molding

Abstract

The use of mesh types and mesh manufacturing density in a simulation play a very important role, this is because it minimizes computational time and cost and gets the desired analysis results. In this study, presents the CFD analysis of heat transfer that occurs in plastic injection mold cooling channels using polyhedral mesh. The most important part of the simulation is the select mesh types. Mesh is good, affects the calculation results of a simulation. The use of this type of mesh itself also affects the temperature field and the temperature profile that occurs in the cooling channel as well as the contour profile resolution. The use of polyhedral mesh for complex geometric shapes such as injection molds on plastic product cooling channels is able to reduce the iteration time of the simulation and can speed up the convergence of calculations, this is evidenced by the results of iteration simulation on the straight channel capable of converging at the 268th iteration of a total of about 1000 iterations and iterations of convergent conformal channel simulations on the 232nd iteration with a total of about 1000 iterations.

Downloads

Download data is not yet available.

References

[1] Moerbani. J., 1999, Plastic molding, Jurnal Akademik Teknik Mesin Industri (ATMI), Surakarta.
[2] Tang, L.Q., Chassapis, C & Manaachehri, S., 1997. Optimal Cooling System Design for Multy Cavity
Injection Molding. Jurnal of Fenite Elements in Analysis and Design. Vol. 26., pp 229-251.
[3] Yaqin, R.I., Siahaan, J.P., & Pranoto, S.H., “Analisis Tegangan Propeller Kapal Penangkap Ikan Di Kota Dumai Menggunakan Finite Element Analysis”, Jurnal Teknologi Terapan 5(2), 57-65. 2019
[4] Krzywanski, J., Grabowska, K., Herman, F., Pyrka, P., Sosnowski, M., Prauzner T., & Nowak, W. “Optimization of a three-bed adsorption chiller by genetic algorithms and neural networks”. Energy Conversion and Management, 153, 313-322. 2017.
[5] Mazal, J., Stodola, P., Prochazka, D., Kutej, L., Scurek, R., & Prochazka, J.”Modelling of the UAV Safety Manoeuvre for the Air Insertion Operations”. International Workshop on Modelling and Simulation for Autonomous Systems, 337-346. 2016.
[6] Sztekler, K., Kalawa, W., Nowak, W., Stefanski, S., Krzywanski, J., & Grabowska, K.” Using the adsorption chillers for utilisation of waste heat from rotary kilns”. International Conference on Experimental Fluid Mechanics (EFM), Mikulov, Czech Republic, 650-653. 2017.
[7] Sztekler, K., Kalawa, W., Nowak, W., Stefanski, S., Krzywanski, J., & Grabowska, K.”Using the adsorption chillers for waste heat utilisation from the CCS installation”. International Conference on Experimental Fluid Mechanics (EFM), Mikulov, Czech Republic, 654-657. 2017.
[8] Jamrozik, A., Tutak, W., Kociszewski, A., & Sosnowski, M. “Numerical simulation of two-stage combustion in SI engine with prechamber”. Applied Mathematical Modelling, 37, 5, 2961-2982. 2013.
[9] Jamrozik, A., Tutak, W., Gnatowski, A., Gnatowska, R., Winczek, J., & Sosnowski, M. “Modeling of thermal cycle CI engine with multi-stage fuel injection”. Advances in Science and Technology. Research Journal, 11, 3, 179-186. 2017.
[10] Gnatowska, R. “A study of downwash effects on flow and dispersion processes around buildings in tandem arrangement”. Polish Journal of Environmental Studies, 24(4), 1571-1577. 2015.
[11] Gnatowska, R. (2008). “Synchronization phenomena in systems of bluff-bodies”. International Journal of Turbo and Jet Engines, 25, 2, 121-128. 2008.
[12] Gnatowska, R. (2011). “Aerodynamic characteristics of three-dimensional surface-mounted objects in tandem arrangement”. International Journal of Turbo and Jet Engines, 28, 1, 21-29. 2011
[13] Moryn-Kucharczyk, E., & Gnatowska, R., “Pollutant dispersion in flow around bluffbodies arrangement”. in Wind Energy, Springer, 49-53. 2007
[14] Gnatowska, R., “Aerodynamic characteristics of two-dimensional sharp-edged objects in tandem arrangement”. Archives of Mechanics, 60, 6, 475-490. 2008.
[15] Krzywanski, J., Szyc, M., Nowak, W., & Kolenda, Z. “Experience in modelling of a single-stage silica gel- water adsorption chiller”. Technical Sciences/University of Warmia and Mazury in Olsztyn. 2016.
[16] Sosnowski, M., Krzywanski, J., & Gnatowska, R. “Polyhedral meshing as an innovative approach to computational domain discretization of a cyclone in a fluidized bed CLC unit in Energy and Fuels”, 14, Suwala, W., Dudek, M., Leszczynski, J., & Lopata, S., Eds. 2017.
[17] Sosnowski, M. “Computer aided optimization of a nozzle in around-the-pump fire suppression foam proportioning system”. Engineering Mechanics 2017, 914-917. 2017
[18] Sosnowski M., “The Influence of Computational Domain Discretization on CFD Results Concerning Aerodynamics of a Vehicle “Journal of Applied Mathematics and Computational Mechanics 2018, 17(1), 79-88, DOI: 10.17512/jamcm.2018.1.08
[19] M. Peri C, “Simulation of flows in complex geometries: New meshing and solution methods”, In NAFEMS Seminar: Simulation of Complex Flows (CFD), Application and Trends, 2004.
[20] Rao V. Garimella, Jibum Kim, dan Markus Berndt, “Polyhedral mesh generation and optimization for non- manifold domains”, Josep Sarrate dan Matthew Staten, editors, Proceedings of the 22nd International Meshing Roundtable, pages 313-330, Springer Internat. 2014.
[21] Berg, M. De, Cheong, O., Kreveld, M. Van, dan M. O. Mark, “Computational Geometry Algorithms and Applications”, Springer, 2008.
[22] Angger B.P dan Fauzun, “Numerical Study of Effect of Cooling Channel Configuration and Size on The Product Cooling Effectiveness in The Plastic Injection Molding” Matec Web of Conferences 197, 0809., 2018
[23] Angger B.P., Fauzun, Azhim A. A., Didit S.P., Rizqi I. Y., Pengaruh Perbedaan Mesh Terstruktur dan Mesh Tidak Terstruktur Pada Simulasi Sistem Pendinginan Mold Injeksi Produk Plastik”. Prosiding Nasional Rekayasa Teknologi Industri dan Informasi XIII 2019 (ReTII) ISSN: 1907-5995 pp 400-406
[24] Ritcher O., Turnow J., Kornev N., Hassed E., 2017 Numerical Simulation of Casting Processes : Coupled Mold Filling and Solidification using VOF and Enthalpy-Porosity Method. Heat and Mass 53 :1957- 1969
[25] Triono B., 2006 “Studi eksperimental dan simulasi perpindahan kalor pada injection molding dengan sistem pendinginan saluran lurus dan konformal”
[26] Rusdi M.S., Abdullah M.Z., Mahmud A.S., Khor C.Y., Abdul Aziz M.S., Ariff M.Z., Abdullah M.K., 2016 Numerical Investigation on the Effect of Pressure and Temperatur on Melt Filling Duriing Injection Molding Process. Arab J Sci Eng 41: 1907-1919
[27] Endri S., Marwan E., Tri T., 2016. Karakteristik Perpindahan Panas Dan Penurunan Tekanan Aliran Fluida Di Sekitar Pin Fin Cooling Diamond Pada Trailing Edge Sudu Turbin Gas
[28] Yakhot, V., Orzag, S.A., Thangam, S., Gatski, T.,B., and Speziale, C. G., 1992. Development of Turbulence Models for Shear Flows by a Double Expansion Thecnique. Physic of Fluid A.: Fluid Dynamic, 4(7) 1510. 1992

Downloads

Published

2020-01-15

How to Cite

prasetiyo, angger bagus. (2020). Analisis Numerik Perpindahan Panas Pada Saluran Pendingin Plastik Injeksi Molding Menggunakan Polyhedral Mesh: Numerical Analysis of Heat Transfer in Injection Molding Plastic Cooling Channels Using Polyhedral Mesh. Manutech : Jurnal Teknologi Manufaktur, 11(02), 70-79. https://doi.org/10.33504/manutech.v11i02.113